Cotton Wound Filter Cartridge
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Cotton Wound Filter Cartridge

Cotton Wound Filter Cartridge

Products Description The structural design of the cotton wound filter cartridge is based on a precision winding process of textile fibers. The core components include skimmed cotton fibers, a polypropylene or stainless steel skeleton, and end cap sealing material. The skimmed cotton fibers are...

Products Description

 

The structural design of the cotton wound filter cartridge is based on a precision winding process of textile fibers. The core components include skimmed cotton fibers, a polypropylene or stainless steel skeleton, and end cap sealing material. The skimmed cotton fibers are helically wrapped around the skeleton at a specific winding angle (usually 5°-7°) to form a sparse outer and dense inner gradient pore structure with a porosity of 70%-80%.

cotton-wound-filter-cartridge-skeleton

 

 

Technical parameters

 

 

Micron Rating Precise grading of 1-100μm can be realized by controlling the winding density.
Skeleton Polypropylene injection molding or stainless steel welding process is adopted, with compressive strengths of 0.6MPa and 1.2MPa respectively.
End Cap Sealing Food-grade epoxy resin or silicone is used to ensure that the sealing performance is maintained in a 60℃ working environment.
Size The product line covers a variety of length options from 125-1016mm, with a uniform outer diameter of 65mm and a standardized inner diameter of 28-30mm.
Flow Rate The standard 250mm length cartridge can realize 1.0T/H fresh water treatment capacity under the condition of 10μm precision.

 

performance

 

Chart 2: Flow vs. Pressure Drop

cotton-wound-filter-cartridge-technical-diagram1

 

Chart 2: Wound Filter Cartridge Micron Rating and Dirt-holding Capacity Relationship

cotton-wound-filter-cartridge-technical-diagram2

Deep physical interception capability is one of the core advantages of this technology. Through the winding process of gradient density design, the filter element forms a gradient structure from the outer layer to the inner layer with a pore size of 1μm to 100μm, which can effectively intercept pollutants of different particle sizes in industrial wastewater.

Chart 2 shows that the dirt-holding capacity can reach up to 600.0g at a filtration precision of 1μm, and even if the filtration precision is increased to 50μm, the dirt-holding capacity can still be maintained at 150.0g. This characteristic makes it particularly suitable for treating industrial wastewater containing sediment, scale particles, biological slime fragments and metal oxides.

 

applications

 

Application Areas Technical Advantages Typical Application Scenarios
Industrial Wastewater Treatment Deep Physical Interceptor, High Fouling Capacity, Gradient Density Design Intercepts Sediment, Scale Particles, Bio-mucus Debris, Metallic Oxides
Chemical and Process Industries Protects Downstream Precision Equipment, Prevents Clogging or Scratchings Chemical Raw Liquid Delivery, Process Water, Solvent Filtration
Electronics and High-end Manufacturing Safeguards Ultra-High Purity, Protects Precision Purification Components Electronics Industry Ultra-pure water preparation, semiconductor cleaning process, electroplating solution filtration
Food & Beverage Industry Primary purification, safeguard product hygiene and equipment safety Pre-treatment of process water for large-scale beverage production lines, food processing plants

 

workshop

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