Hydraulic Oil Purifier

Using special high-precision filtration technology, it can effectively remove mechanical impurities, moisture, organic acids, etc. The moisture and mechanical impurities in the treated hydraulic oil can meet the requirements of the normal operation of the equipment.

The heating system adopts an optimized pipeline design with a low heating load to ensure uniform heating. Using multiple sets of heating, the heating power input is automatically controlled according to the real-time oil temperature. It can make the equipment more energy-saving. At the same time, it avoids overheating and carbonization of the oil.

The Hydraulic Oil Purifier machine has complete demulsification ability, an advanced and unique degassing and dehydration system. It uses three-dimensional evaporation technology and multi-level oil-water separation technology so it can rapidly separate water and gas in the oil.

The Hydraulic Oil Purifier advanced media heat-absorbing condensation system, automatic condensate separation device, automatic constant temperature control, automatic defoaming control ensure the high-performance operation of the equipment. Besides, the operation is simple, safe, and reliable.

Offline Filtration Systems
Offline filtration systems function autonomously from the primary hydraulic circuit, offering continuous filtration and maintenance capabilities without disrupting system operation. These systems typically consist of dedicated filtration units equipped with their own pumps, filters, and reservoirs. By operating independently, offline systems can target specific areas or components within the hydraulic system that require intensive filtration, ensuring thorough contaminant removal without affecting overall system performance.

Inline Filtration Systems
Inline filtration systems are seamlessly integrated into the main hydraulic circuit, filtering hydraulic oil as it flows through the system. These systems are designed to remove contaminants in real time, preventing their accumulation and safeguarding system components from wear and damage. Inline filters are strategically installed at critical points within the hydraulic system, such as before sensitive components or after high-wear areas, ensuring comprehensive filtration coverage.

Kidney Loop Filtration Systems
Kidney loop filtration systems utilize a dedicated loop within the hydraulic circuit to recirculate a portion of hydraulic oil through a specialized filtration unit. This dedicated loop, often called the “kidney loop,” allows for enhanced hydraulic fluid filtration, targeting specific contaminants and maintaining oil cleanliness levels beyond what inline filtration systems can achieve alone. Kidney loop systems are particularly beneficial for critical components or systems requiring ultra-clean oil, such as high-precision machinery or hydraulic systems operating in harsh environments. Kidney loop systems contribute to prolonged equipment lifespan and improved system reliability by continuously purifying a portion of the hydraulic fluid.

Mobile Filtration Units
Mobile filtration units offer versatility and convenience for on-site filtration applications, catering to equipment servicing needs in remote locations or during maintenance operations. These portable units are equipped with filtration equipment, pumps, and reservoirs, allowing them to be transported and deployed wherever needed. For example, in a construction site where heavy machinery is used, a mobile filtration unit can be brought in to maintain the cleanliness of the hydraulic systems. Mobile filtration units provide a practical solution for maintaining hydraulic system cleanliness when access to centralized filtration systems may be limited or impractical. Whether servicing equipment in the field or conducting maintenance operations in challenging environments, mobile filtration units offer flexibility and efficiency in ensuring hydraulic system integrity and performance.

Filters
Filters are the frontline defense against contaminants in hydraulic systems. They are available in various types, each designed to tackle specific pollutants. For instance, depth filters effectively capture larger particles, while surface filters excel at trapping finer contaminants.

Filter Housings
Filter housings serve as protective enclosures for filters, ensuring proper functioning and preventing oil bypass. These housings provide structural support to filters, safeguarding them against damage from pressure fluctuations and external impacts. Additionally, they facilitate easy installation and sealing of filters, minimizing the risk of leaks, and maintaining filtration effectiveness.

Valves and Gauges
Valves and gauges are integral components of hydraulic oil filtration systems, responsible for monitoring and controlling oil flow and pressure. Valves regulate hydraulic oil flow through the filtration system, ensuring optimal filtration rates while maintaining system pressure. They act as the ‘traffic controllers’ of the system, ensuring that the right amount of oil is flowing through the filters at all times. Gauges, on the other hand, provide real-time feedback on pressure levels and filter conditions, enabling operators to identify potential issues and take corrective actions promptly. By maintaining proper oil flow and pressure, valves and gauges contribute to hydraulic systems’ efficient operation and longevity.

Bypass Systems
Bypass systems are safety features designed to ensure the continuous operation of hydraulic systems, even in the event of filter clogging. When filters become overly saturated with contaminants, bypass systems divert oil flow away from the obstructed filters, allowing uninterrupted operation. This is particularly useful in situations where a filter is clogged and needs to be replaced, but the system cannot be shut down. While bypass systems prevent system shutdowns, it is important to note that oil passing through bypasses may not undergo filtration, leading to reduced overall filtration efficiency. Therefore, regular filter condition monitoring and timely filter replacement are crucial for maintaining optimal filtration performance and preventing excessive reliance on bypass systems.

Strong emulsification, dehydration, degassing system, the use of large dissolution, enhanced stereo-flash tower and film evaporation technology and large area multi-level oil, water, gas separation technology.

Combination of coalescence separation and vacuum dehydration.

Deep level, high precision FH rectangular filter system.

Hydraulic Oil Filtration Machine has strong ability to remove impurities, the use of high quality filter material, large amount of pollution, corrosion resistance, high temperature resistance, good mechanical strength, high accuracy in addition to impurities, long service life, step by step encryption filtering.

Safe and reliable aviation material and far infrared heating system of Hydraulic Oil Filtration Machine ensure uniform heating of oil products, to ensure that there is no "dead oil area", avoid oil carbonization.

VHF Hydraulic Oil Purifier overcomes the traditional pointer type temperature controller can only set a hot spot of the defect, can be arbitrarily set the upper and lower limits, more intuitive display of the immediate temperature of oil.

Medium heat absorption and condensation system.

VHF Hydraulic Oil Filtration Machine can also use flowmeter and tired time device, the user can automatically measure the amount of oil and work running time.

Ayater Filtration is a manufacture filtration and separation products for applications across many sectors including the Oil and Gas industry, food & beverage, pharmaceutical, biotech, pulp & paper, mining, manufacturing, power generation, agriculture, marine, and so on.
AYATER strives to provide outstanding value with exceptional customer service, excellent product expertise and technical support, and industry-leading and competitively priced products that are in stock on time.