Oil Purifier

The heating system is responsible for heating the oil to be filtered to the right temperature. By heating, impurities and moisture are more easily separated and removed. Heating systems typically consist of heaters, temperature sensors, and thermostats to ensure that the oil is filtered within the optimal temperature range.

The filtration system is the core component of the oil purifier and is used to remove impurities and contaminants from the fluid. It is usually composed of a filter element, a housing, an oil pump and a fixture. The filter element is mostly made of metal mesh or fiber material, which can effectively filter out contaminants such as fine particles, fibers, and gum.

Some products are also equipped with a vacuum dehydration system, which uses the principle of vacuum negative pressure to evaporate tiny water droplets and gases from the oil, further improving fluid purity. Vacuum systems typically include components such as vacuum pumps, condensers, etc., which are effective in removing moisture and volatile substances.

The oil supply system is responsible for transporting the fluid to be filtered into the filtration equipment. It usually consists of oil pumps, pipelines, valves, and other components. The oil pump is the core equipment of the oil supply system, usually using a gear pump, which can make the fluid circulate and ensure that the fluid is evenly treated during the filtration process.

The control system is responsible for the operation control and monitoring of the entire oil purifier. It is usually composed of controllers, sensors, switches, indicators and other components, which can realize automatic control and remote monitoring. The control system can monitor the temperature, pressure and other parameters of the oil, and automatically stop the alarm in abnormal cases to ensure the safe operation of the equipment.

In addition to the above main components, the oil purifier also contains many auxiliary parts, such as safety valves, check valves, control valves, oil pans, pressure gauges, wheels, etc. These components work together to ensure efficient and stable operation.

Choose the appropriate product according to whether the oil is corrosive, whether the viscosity is too high, whether it is flammable and explosive, etc. For example, for corrosive fluids, stainless steel filter elements should be chosen. For high-viscosity fluids, it is necessary to select equipment consisting of high-viscosity pumps, and choose whether a heating system is required according to the actual situation.

The model and function of the oil purifier should match the type of contaminants that need to be filtered. For example, if dewatering and impurity removal are required at the same time, a coalescing type oil purifier or a high vacuum oil purifier can be selected.

Select the oil purification system based on the temperature of the material to be processed, the amount of treatment and the environment in which the equipment is placed (indoor or outdoor). In high-temperature environments, it is necessary to choose products with high temperature resistance and explosion-proof functions.

Consider the cost-effectiveness of the oil purifier to avoid excessive pursuit of low prices and affect product quality. You can refer to the advice provided by AYATER to choose a cost-effective product.

Cleaning cycle: According to the frequency of use of the oil purifier and the degree of fluid pollution, formulate a suitable cleaning cycle. It is generally recommended to perform a thorough cleaning after a period of operation (e.g., weeks or months).

Cleaning method: Use a special cleaning agent and operate according to the requirements of the equipment manual. During the cleaning process, contaminants should be thoroughly removed to ensure the filtration effect and working performance of the equipment.

Replacement cycle: The filter element is a very critical component in the oil purifier, which directly affects the filtration effect. After a long period of use, the element can clog or lose its filtration capacity, so it needs to be checked and replaced regularly. The specific replacement cycle can be determined according to the recommendations of the use case and the equipment manual.

Precautions: When replacing the filter element, pay attention to choosing the appropriate specifications and materials to ensure that it matches the equipment. At the same time, it is necessary to pay attention to the operation specifications during the replacement process to avoid damage to other components.

Inspection content: Regularly check the seals of the equipment (such as interface seals, oil seals, etc.) to ensure that there is no leakage. Once a leak is found, it should be dealt with in time to prevent oil contamination and waste.

Solution: For minor leaks, it can be solved by tightening the seal or replacing the gasket. For severe leaks, the entire sealing part needs to be replaced.

Lubrication: Some key components (such as bearings, gears, etc.) need to be lubricated and maintained to reduce friction and wear.

Lubrication method: According to the requirements of the equipment manual, select the appropriate lubricant and lubrication method. In general, lubrication maintenance can be carried out by regularly refueling or changing the lubricating oil.

Inspection content: Regularly check the electrical system (such as motors, relays, etc.) to ensure that the electrical components are not damaged, and the electrical circuits are not loose or short-circuited.

Solution: For damaged electrical components, replace them in time. Regularly check the insulation performance of the electrical system to ensure the safe operation of the equipment.

Operation specifications: When maintaining the oil purifier, it is necessary to comply with the relevant operating procedures and safety operation specifications.

Shutdown inspection: In the process of maintenance, if there is an equipment failure or abnormal situation, it is necessary to stop the machine for inspection in time and take corresponding treatment measures.